


The scope was to implement a full EPCPROMAN solution for HRRL. The team identified key execution pillars and executed each with precision to deliver on time with limited manpower.
All project tasks were identified and listed before execution began, categorized across four levels: PCPL HO (Spooling Activity), TATA PROJECTS HO Tasks, Fabrication Shop Tasks, and Erection Site Tasks.
Team selection was a critical responsibility — the best team was assembled from the organization and right tasks were assigned based on each member's capability. Daily internal meetings were held to ensure alignment across all workstreams.
EPCPROMAN input collection was structured correctly from day one. All required inputs were listed and collected at the correct time. Procedures for each task were created and approved by the client — including Spooling, Revision Control, Fabrication, Erection, TestPack Control, and Barcode Activity procedures.
Major production outputs — spooling outputs and progress data entry — were updated daily to the client without fail. On-time reporting to project management was a key commitment met throughout the project.
Look Ahead Reports — weekly planning for upcoming workfronts
Weekly Progress Reports — spooling and erection status
Fabrication & Erection Forecast Reports
Test Pack Summary Reports
NDT Coverage and Shortage Reports
Revision control was managed proactively with client involvement. Weekly revision control logs identified upcoming revisions, helping the team hold ISOs and release SWN (Stop Work Notice) and HRN (Hold Release Note) at the right time. This procedure saved significant material wastage and minimized fabrication modifications on impacted spools.
The key differentiator in the HRRL project was 3D progress monitoring. Real-time 3D visualization was implemented as per client requirements. Weekly 3D Model progress was shared with client management, providing clear evidence of site progress and earning strong client appreciation.
QA/QC outputs were delivered in client ITP format from the outset. Material was controlled across 4 fabricators and 3 site contractors with job cards issued based on project priority. Test Pack monitoring was fully managed through the system, covering package finalization, testing execution, and test pack history sheets as the final output delivery.
Fit-up/Welding Reports, NDT Coverages, Penalty Logs, Repair Logs
Test Pack History Sheets for final documentation handover
Weekly shortage reports shared with all management teams
Material tracking with Heat No., MTC No., and Batch No.
Barcode activity for asset and progress tracking
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